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From EX-500.com
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Welcome to the EX-500.com Wiki Site. There are a total of 644 pages in this wiki. Please check out the wiki syntax before editing or adding pages.
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Information everyone new to this site should read >>>> Getting Started <<<< |
Frequently Asked Questions
- Service Manuals - a list of DIY service manuals available for the Ninja, GPZ, EX 500.
- Buying a Used EX-500 - some advice
- Winterization and Storage - a guide to storing a motorcycle for the winter
- Interchangeable Parts - between generation one and two bikes
- What kind of fuel should I use? - regular gas, if your wondering why read this
- Tools List - what tools are required for maintenance
- Accessories every DIY mechanic should own
- Key Replacement - how to replace your ignition key
- Torque Specifications
- Bolts, bolts, and more bolts - an explaination of bolt specifications
- Cleaning the EX - tips for cleaning your motorcycle
Gear and Accessories
- Rider Gear Overview - an overview of motorcycle gear options. A list of on-line retailers and advice for shopping for gear.
- Touring and Commuting Accessories - making the 500 a Sport Tourer
- Electronic Accessories - GPS, helmet intercoms, cell phone interconnection, etc.
- Video and Photography - Motorcycle camera mounts, making riding videos, etc.
General Information and Reference
- Maintenance Schedule - a list of scheduled maintenance tasks from the owner's manual
- Specifications - Manufacturer Specifications for the Kawasaki Ninja 500 R/GPZ 500/EX 500
Maintenance How To's and Modifications
Note these HOW TO'S are best used in conjunction with one of the DIY Service Manuals.
Highlighted items are recommended to all 500 owners except where noted.
Brakes
Carburetor, Exhaust and Fuel System
- FOG's Airbox Mod - a proven performance modification to the 500 engine
- Exhaust - adding an aftermarket exhaust
- Fuel Filter Installation - How to install an optional fuel filter to prevent carburetor problems.
- Carburetor Maintenance
- Air Filter Cleaning
- Gas Tank and Petcock - fuel flow issues
- Where do these hoses go? - hoses on top of engine
Electrical, Gauges and Lights
- Wiring Diagram
- Charging System
- Battery Maintenance
- Tail Light Integration
- LED Gauges
- Streetfighter headlights
- Headlight Tint
- Flush Front Turn Signal Mod
- Headlight Adjustment and Maintenance - Adjusting the headlight aim for optimum nightime visability.
Engine and Drive Train
- Clutch Springs Replacement
- 1st Gen CCT Replacement - Preventive maintenance measure for generation 1 (1987 to 1993) motorcycles.
- Chain maintenance
- Chain and Sprocket Installation
- Final Drive and Gearing
- Installing a New Chain and Sprockets
- Performing an Oil Change - annually
- Valve clearance adjustment - every 12,000km or 8000miles
- Spark Plug Installation and Maintenance
- Where do these hoses go? - hoses on top of engine
Fairing, Frame, Handle Bars, Mirrors, Cables, etc.
- Handle bar modifications - tips for reducing handle bar vibration, increasing handle bar comfort, and raising or lowering handle bars
- Frame Sliders - installing tip over protection for the Kawasaki 500. A great preventive measure especially for newer or shorter riders - they will usually pay for themselves in spared scratches and damage.
- Mirrors - Modifying the mirrors to get a better rear ward view.
- Helmet Lock Usage and Mods - move the stock helmet lock to a more practical location
- Removing Metal Backing Plates From Stock Front Turn Signals - Preventive measure to protect your fairing from an accidental tip over.
- Clutch Cable Maintenance - lubing the clutch cable, should be done at least once a year
- Colors per production year
- Body work - fairing repair
- Stebel or Wolo Air Horn Install - make your 500 sound like a freight train
Suspension
- Setting Suspension Preload - adjusting the suspension for your body weight.
- Fork Maintenance - fork assembly, disassembly and fork seal replacement
- Upgrading the Suspension - making the 500 handle like a more expensive bike
Tires and Rims
- Tire Choices - Overview of replacement tire options for the EX-500
- Tire Comparison - Magazine article comparing tires designed specifically for the EX-500 and similar style bikes
- Wheel Removal and Installation
- Changing Tires
- Reflective Tape for Rims and Chassis
Troubleshooting
