SOLD REFURBED carbset #61 - - The home of the Kawasaki EX500 / Ninja 500R
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post #1 of 1 (permalink) Old 3-18-2019, 6:46 PM Thread Starter
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Join Date: Jul 2016
Location: NEW YORK
Posts: 103
SOLD REFURBED carbset #61

I believe these from '04...pilot screw tamper caps still installed, factory synch still undisturbed, in great shape inside even before I began. Like pressing the reset button, these things are now as close to like new as I can possibly achieve.

REFURBED, split, disassembled and cleaned using my standard combination of methods...multiple courses (as needed) of soda blasting, heated ultrasonic machine, compressed air, and handiwork. Stock main/pilot jets and needles , perfect for your stock airbox/exhaust EX (all years). Pilot screws (tamper proof caps now removed) set to the accepted 2 1/2 turn starting position.

*stainless steel button head hardware all around (all brace threads coated with anti-seize)
* new orings everywhere (ALL fuel and vent rail, float bowl and pilot screw locations)
* new float valves, dressed seats
* throttle plates bench synched
* the fabled Kaw rail filter installed
* perfect slide action
* float/fuel levels carefully set
* all circuits confirmed absolutely clear as they came from Mr. Kawasaki.
* wet tested perfect
* will be superb runners while delivering a long service life


thanks for looking, G
Attached Images
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File Type: jpg 61-7.jpg (116.2 KB, 19 views)
File Type: jpg 61-5.jpg (103.2 KB, 18 views)

remember...Clean Carbs Matter

Custom Carb Service

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Last edited by ducatiman; 4-11-2019 at 5:47 PM.
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