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2002ninja500r 250 advice aftermarket air box behind shifter butterfly valve cable carb carb issues carbs carburetor chain adjustment choke clutch clutch plates complete rebuild connecting rod coolant coolant fan problem custom custom exhaust cylinder electrical eletrical engine engine noise engine out engine problems engine rebuilding engine service er5 ex500 ex500r exhaust fairing flywheel frame slider fuel issue fuse gas leak gas tank gastank gen1 gen2 goo gpz500 hard start head headlight help hot idle ignition kawasaki kle 500 lapp leak maintenance modification neutral new new rider newbie newninjaowner ninja nofuel noise not starting oil plug power problem problems projectbike rear slider rebuild replace engine right coil not firing seat solenoid spark stalling starter starting issues stator sticky throttle street fighter streetfighter stuck clutch suspension t-rex tires transmission troubleshooting turn signal mod upgrades wiring wont start wontstart
  1. Troubleshooting
    Hey, So my flywheel threw it's magnets a while back. I replaced it with a gen2 one (doing the mod to fit it to my -88). Also replaced the CCT. But my bike still refused to start, so I bought new spark plugs, installed them and cleaned out the caps. I tested for spark and both sides have spark...
    crank gen1 not starting
  2. Engine
    I bought my 91 ex500 few months ago. It has 10k miles, it sat for 4 years… my buddy rebuilt carb than I cleaned gas tank, got a gen 2 pet cock, changed fuel line, plugged vac line that would originally go to gen 1 pet cock. After a can of some carb spray we finally got it going! It was idling...
    gen1 help wontstart
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