Ex-500.com - The home of the Kawasaki EX500 / Ninja 500R banner
21 - 40 of 69 Posts

Registered
Joined
83 Posts
First, get those wires connected back in their proper place. Notice in the photo, the upper terminal has a common connection going to the plug in socket. I am now ging to check the drawing- And one question, with the wires back in their proper place, is the 30 amp fuse still blown?
 

Registered
Joined
83 Posts
I think we are OK-let us go further now
 

Registered
Joined
83 Posts
What happens when you key on?
Before you key on, disconnect the regulator plug and the stator plug.
 

Registered
Joined
83 Posts
I know it is asked all the time --in neutral, clutch pulled in, side stand up if not in the neutral position -Kill switch is in the enabled position
 

Registered
Joined
27 Posts
Discussion Starter · #27 ·
Yes all the safety switches are off now It cranks when I jump the solenoid but I hear nothing from the solenoid when I push the button
 

Registered
Joined
83 Posts
Good.
 

Registered
Joined
83 Posts
Next step, I need you to check all your fuses, ECU , headlight relay fuse.
 

Registered
Joined
83 Posts
Another test to prove the start circuitry, the stator plug, disconnect it, the side going into the harness. Also does the horn work? I need the horn to prevent further electrical damage. What colour wires go to the horn,
 

Registered
Joined
27 Posts
Discussion Starter · #31 ·
All that's showing hor switch has a black and yellow wire going to and a black and white wire going from the switch to the horn itself and a brown and black going from horn to fuse panel
 

Registered
Joined
83 Posts
Horn does work all lights work I'm thinking it's the ignition switch in the handlebar
Your headlight comes on? What year is your bike?
 

Registered
Joined
83 Posts
Horn does work all lights work I'm thinking it's the ignition switch in the handlebar
I am working on the start circuit, which is why I ask. The horn is going to be used as a current limiting device to turn on the headlight relay which goes through the start solenoid circuit.
 

Registered
Joined
27 Posts
Discussion Starter · #35 ·
06 headlight is on solenoid is now clicking but will not start I think I fried this solenoid as well
 

Registered
Joined
83 Posts
You say the light comes on just keying on? Not good.
 

Registered
Joined
83 Posts
Well we are at that stage, me needing a drawing or assuming your bike is like all those I listed. If so you need to pull the relay box. One quick test, unplug the connector at the start solenoid and key on, tell me if the headlight comes on.
 

Administrator
Joined
15,848 Posts
Rectangle Schematic Font Floor plan Parallel
 

Registered
Joined
83 Posts

Registered
Joined
83 Posts
I am going to need to leave and come back later. That clicking, are you talking the headlight relay or start solenoid?
 
21 - 40 of 69 Posts
Top