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PAIR delete

544 Views 26 Replies 8 Participants Last post by  Ex500D-Can
Been seeing a few videos of people using a kit to delete the PAIR on the EX500. Is this kit worth it? Anybody put it on their bike? Finally based on previous two questions, does the kit have any performance/sound change?
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Been seeing a few videos of people using a kit to delete the PAIR on the EX500. Is this kit worth it?
it seems to be, I have no experience of it though our bikes (UK) do not have the PAIR system fitted.
Anybody put it on their bike?
yes it seems to be a popular modification on bikes that have it. kits available from a member on here @toddlamp (look in the for sale section).
does the kit have any performance/sound change?
no not really, the pair system was a failed attempt at emission control (similar to an EGR valve on a car) but it can introduce things like vacuum leaks, and stuck transfer valves, removing it gets rid of the pipework on top of the engine.
Been seeing a few videos of people using a kit to delete the PAIR on the EX500. Is this kit worth it? Anybody put it on their bike? Finally based on previous two questions, does the kit have any performance/sound change?

I did it after doing the COPS spark plug/coil mod and it was simple and quick and cleans up top of engine area. Removes a bit of weight also.
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Personally for me being in the US, as good as my EX runs, starting cold, starting hot, performance - I would not mess with it. My old race bike did not have the block off plates either. On the other hand, I did remove all that crap off my old Interceptors and am very happy. Way more intricate than the EX set up though, makes servicing the carburetors easier too. So thats my 2 cents. Good luck
I'll vouch for the PAIR system.
1.) It makes the exhaust burble/crackle, some find it annoying, although I think it's neat. Plus kids these days are tuning their cars to fire the injectors on the exhaust stroke to mimic what happens naturally with carbs.
2.) It's an OE piece of equipment, if it's in place and working fine, fiddling with it will only make problems.
3.) Emissions equipment is emissions equipment. Emitting unnecesary unburnt hydrocarbons is bad mkay.
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I spoke to a more than noteable tuner/shop owner years ago and mentioned the PAIR system, his reply was it could create more problems than if you leave it alone. I will do the not so shameless plug if you wana google it, Spears Engineering. I remember reading a nice article about him back in the day when I got RoadRacing World. Peace.

I stand by what I did with my old VFRs though, different system where you had tubes running into each cylinder, then being routed to a diaphram set up, that was routed to the air box. Theory was to burn unburned gases, I cut, welded stuff, plugged some other stuff and never had a qualm about it, like I said before.
hi, coming from a country that never had the PAIR system fitted to our models, I find the premise that more issues would be caused by removing it than leaving it alone kind of illogical.
some of our later bikes (after EU directive EURO 3) did have it (or similar systems) fitted and the issues arising are more widespread than previous models that didn't have it.
I myself have had issues on several cars (EURO 3 and later) caused by faulty EGR valves, the PAIR system is just a simplified EGR valve, ok so if you live in a region that monitors Emissions and the PAIR systems helps, by all means leave it alone, otherwise there is no reason to keep it on.
just my 2cents worth.
hi, coming from a country that never had the PAIR system fitted to our models, I find the premise that more issues would be caused by removing it than leaving it alone kind of illogical.
some of our later bikes (after EU directive EURO 3) did have it (or similar systems) fitted and the issues arising are more widespread than previous models that didn't have it.
I myself have had issues on several cars (EURO 3 and later) caused by faulty EGR valves, the PAIR system is just a simplified EGR valve, ok so if you live in a region that monitors Emissions and the PAIR systems helps, by all means leave it alone, otherwise there is no reason to keep it on.
just my 2cents worth.
For one, I've found the PAIR system pretty reliable. The valve itself is pretty simple and Kawasaki used decent hoses. Any problems would come from incorrect reinstallation.
Two, I'm thinking of it as starting at a baseline of no problems. Then create the issue of the annoyance of the PAIR system. Now one has to source and pay for parts. Then spend an hour or so fitting said parts which creates 4 possible issues; the bung, the vacuum cap, and each of the block offs. Best case, one spent an afternoon fixing a non-issue. Worst case, vacuum and/or exhaust leaks.
Calling it a smplified egr isn't wrong. It is a bit misleading though, like calling stairs a simplified ladder. It does the same job using similar principles just using different approaches.
As for failed EGR valves. I don't know about euro cars (I try to stay as far away from working on them as possible), but the only problems I've had with EGR was on a car that burned a lot of oil. The excess carbon from burning the oil clogged the valve.
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yeah, well everyone has an opinion and entitled to have it. but just to clear up a couple of points, yes the PAIR is pretty reliable the crucial word is "pretty" spark plugs are pretty reliable but can fail, if it's not there it cannot fail.
agreed if you remove it, it cost money for plates and a cover for the vacuum take off point (btw these cost pennies) and Kawasaki kindly supply these for bikes without the PAIR system. I have two on my bikes because I no longer have a vacuum petcock, but the ports are handy for balancing the carbs.
airbox plug is not required a square of Gorilla tape does it permanently (quick note) what is the first mod suggested to new owners yes the fog mod that requires drilling a 1in hole in same said air box.
vacuum and exhaust leaks are more likely with the PAIR than without it.
and finally compering ladders to stairs is the wrong analogy a better one would be stairs and an escalator they do the exactly the same job only one requires far more maintenance, and should it break down it's still a set of stairs.
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I still have the PAIR system on my EX.
And proud of it ;).
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I have an ON/OFF petcock, I ditched that vacuum operated one years ago and thousands of miles. I simply plugged the nipple and off I went. Other one goes to the diaphram set up, agreed about creating problems and investing time and money for a non-issue. My VFRs were free to do, plugs, welding and grinding a plate equals done.
I have an ON/OFF petcock, I ditched that vacuum operated one years ago and thousands of miles. I simply plugged the nipple and off I went. Other one goes to the diaphram set up, agreed about creating problems and investing time and money for a non-issue. My VFRs were free to do, plugs, welding and grinding a plate equals done.
So I did the pair delete but I still get the ol backfiring during decel. But I replaced heads back and have an exhaust leak I just found at one of the heads...could that be what causes it or is that hundred percent way off possibility?
So I did the pair delete but I still get the ol backfiring during decel. But I replaced heads back and have an exhaust leak I just found at one of the heads...could that be what causes it or is that hundred percent way off possibility?
PAIR delete isn't a be all and end all for exhaust popping. The exhaust leak could cause it, or the carbs could need tuning, it's also possible the valves are out of adjustment. Fix the leak before tuning the carbs though.

I still have the PAIR system on my EX.
And proud of it ;).
Would you say you've replaced more PAIR valves or spark plugs in your 100k+ mile EX?

yeah, well everyone has an opinion and entitled to have it. but just to clear up a couple of points, yes the PAIR is pretty reliable the crucial word is "pretty" spark plugs are pretty reliable but can fail, if it's not there it cannot fail.
agreed if you remove it, it cost money for plates and a cover for the vacuum take off point (btw these cost pennies) and Kawasaki kindly supply these for bikes without the PAIR system. I have two on my bikes because I no longer have a vacuum petcock, but the ports are handy for balancing the carbs.
airbox plug is not required a square of Gorilla tape does it permanently (quick note) what is the first mod suggested to new owners yes the fog mod that requires drilling a 1in hole in same said air box.
vacuum and exhaust leaks are more likely with the PAIR than without it.
and finally compering ladders to stairs is the wrong analogy a better one would be stairs and an escalator they do the exactly the same job only one requires far more maintenance, and should it break down it's still a set of stairs.
If someone is using Kawasaki parts then I'm sure it'd be just as reliable, some don't have the tools or knowledge to fit things as Kawasaki would. Plus money still.
The fog mod is a hole drilled into the left side of the airbox. An air intake right behind the engine would suck in hotter air, and throw off the intake air velocity, part of the reason the mod is done.
Also Exhaust Gas Recirculation is not the same as Pulsed Secondary Air Injection, you can tell by the way that they're different.
EGR pipes exhaust into the intake, Secondary Air Injection pipes intake air into the exhaust. EGR cuts down on NOx emissions, secondary air injection cuts down on hydrocarbon emissions. I could get into the nitty gritty, but everything I would say can easily be found on Wikipedia.
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PAIR delete isn't a be all and end all for exhaust popping. The exhaust leak could cause it, or the carbs could need tuning, it's also possible the valves are out of adjustment. Fix the leak before tuning the carbs though.
I actually already had our man DUC (custom carb services) completely rebuild the carbs so only thing I really need to do is mess with the idle. So I would think that my bad attempt at seating that exhaust gasket between header and engine is making the majority of it. But I will say I need to get the valves check done too. I should have already done it but i found out about even needing to do it so late in the off season that I didn't want to risk a ton of ride time. But thank ya and I will certainly attempt both fixes soon.
I could get into the nitty gritty, but everything I would say can easily be found on Wikipedia.
yeah I could talk about this all day, but it's neither the place or time, besides for most readers it would go right over their heads.
Ok so calling the PAIR an EGR valve is an overly simplification but the point I was making is it's not something that has to be there. it's something Kawasaki added for certain regions, not something they omitted for other regions.
it doesn't have to be there as all the bike setting are exactly the same where ever they are found.
if you want it, keep it. if not if affects nothing so removing it just uncomplicates things for those that don't want it or feel the need to keep it.
All you really need to do to be able to remove all the Pair stuff. Is replace the hollow dowels with solid ones ,even wooden one are fine.

Fog
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Would you say you've replaced more PAIR valves or spark plugs in your 100k+ mile EX?
Spark plugs. 😄
Mine seems to do whatever it doesperfectly well. Sure it's (another) nuisance if I'm taking the cover off and I "intend" to do something simple and "kitless" next time I visit it, bu gee-t it's not the "priority" it was when I first got the bike. That is to say, I find if I put unnecessary jobs off, the itch goes away....
So I did the pair delete but I still get the ol backfiring during decel. But I replaced heads back and have an exhaust leak I just found at one of the heads...could that be what causes it or is that hundred percent way off possibility?
um. Sure fix that but Just an added thought: the pair delete is maybe the wrong attack per decel popping...what could maybe fix it is open your idle jets...brings to mind Honda solution of late 80's- a special valve circuit activated by intake manifold vacuum (when throttle closed) that by-passed the anti-pollution lean idle mix...see? again more little hoses and things in the way and for that, again, the internet solution offered was merely plug the holes, remove the hoses and OPEN the idlemix. (ah-sorta worked, sorta satisfactory won't say more)

But it might help for you. Open the idle mix and the engine will get more gas when the throttles are glosed and alleviate the popping...
um. Sure fix that but Just an added thought: the pair delete is maybe the wrong attack per decel popping...what could maybe fix it is open your idle jets...brings to mind Honda solution of late 80's- a special valve circuit activated by intake manifold vacuum (when throttle closed) that by-passed the anti-pollution lean idle mix...see? again more little hoses and things in the way and for that, again, the internet solution offered was merely plug the holes, remove the hoses and OPEN the idlemix. (ah-sorta worked, sorta satisfactory won't say more)

But it might help for you. Open the idle mix and the engine will get more gas when the throttles are glosed and alleviate the popping...
I'm not horribly worried about it but i wouldn't hate it to go away either. I have my idle set for right at 1200 when shes warmed up. One thing i notice i still have to do though and I thought the carb refurb would have fixed was when I crank it over i have to have choke all the way on...and then even having it all the way on it will start and then idle down and shut down....no matter how warm it is out...its almost impossible for it to just start the bike and let it idle to warm up a little before leaving.
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