The quest for brighter light & the gain of free parts from broken cars at work has brought me here today. So I acquired a full hid set up from a car at work, SCORE! Bi-xenon projector, bulb, ballast, and igniter. Now I've searched and so far found nothing about putting a projector in the ex five hundo(correct me if i'm wrong). So hopefully anyone that wants to do this may find this helpful. I apologize in advance for the sloppy cell phone pics, my real camera has recently gone blind...
I have the projector out of an E class Benz... not too user friendly. Most other bikers who have done this use tsx, infinity, or audi projectors. Mainly because they are smaller, cheap, and the lens part comes off to make a real easy trace for a mounting template. But I have what I have, free... so here I go haha.
Here's my original hacked up template.
Notice I have the stock plastic(white pieces) mounting inserts for proper aiming.
Here's my latest template
The reason that there is a cut out in the bottom is one, because of the high beam shutter solenoid & two, because the projector needs to sit pretty low to clear a certain metal cross member on the front fairing frame.
And that's where I'm at, been using a cut off wheel prior to my latest template in which I'll need a jig saw for(to get a more precise & cleaner cut) but don't have at the moment. I plan to use power and ground to my igniter module from the stock headlamp connector and rigging up a switch on a seperate circuit for the high beam shutter somewhere. I tested it and our bikes take power away from the low beam circuit when switched to high beam so that would kill my bulb but the shutter would move lol.
Not sure what I'm going to do for a lens as the stock one has a very distinct scatter pattern for the halogens... maybe some type of Plexiglas retrofit or a perfectly clear lens if it exists! Please ask questions if you have them I'm sure there are holes in my story lol and I will definitely keep you guys up to date!

I have the projector out of an E class Benz... not too user friendly. Most other bikers who have done this use tsx, infinity, or audi projectors. Mainly because they are smaller, cheap, and the lens part comes off to make a real easy trace for a mounting template. But I have what I have, free... so here I go haha.
Here's my original hacked up template.

Notice I have the stock plastic(white pieces) mounting inserts for proper aiming.
Here's my latest template


The reason that there is a cut out in the bottom is one, because of the high beam shutter solenoid & two, because the projector needs to sit pretty low to clear a certain metal cross member on the front fairing frame.
And that's where I'm at, been using a cut off wheel prior to my latest template in which I'll need a jig saw for(to get a more precise & cleaner cut) but don't have at the moment. I plan to use power and ground to my igniter module from the stock headlamp connector and rigging up a switch on a seperate circuit for the high beam shutter somewhere. I tested it and our bikes take power away from the low beam circuit when switched to high beam so that would kill my bulb but the shutter would move lol.
Not sure what I'm going to do for a lens as the stock one has a very distinct scatter pattern for the halogens... maybe some type of Plexiglas retrofit or a perfectly clear lens if it exists! Please ask questions if you have them I'm sure there are holes in my story lol and I will definitely keep you guys up to date!